Modular, semi-automated assembly line with fully automatic oil station and integrated quality control.
Semi-automatic modular assembly line with fully automatic oiling, greasing, and Epilam. Suitable for components and movements on both sides – independent of calibre. Ideal for repair centres and CPO revisions.
WHY?
The traditional and sequential assembly is becoming increasingly difficult due to the shortage of skilled workers. Traditional assemblies are too slow, and manual oiling and greasing are too imprecise. Quality control is laborious, and the time lost for additional repairs is significant. With conventional automatic lines, switching to new movements is expensive and cumbersome.
GOAL:
We lead you into the future with new technologies such as AI, vision, RFID, and modern PLC. Guaranteed high efficiency increase even with semi-skilled workers. With highly precise positioning and oil, grease robots. Precise fully automatic oiling and greasing, including Epilam (3 nano mm3 per oil point, repeatable). Depending on the complexity, up to 30,000 different movements can be assembled with 5 people (8 hours of working time). Also suitable for manufacturing assemblies.
The automatic oil unit can also be created as a standalone unit (series production) or integrated into the assembly line.
Services:
We offer you:
- Individual solutions
- Numerous options not mentioned
- Highly qualified cooperation partners such as:
- Engineers
- PLC programmers
- Robot programmers
- Graphic and technical support for the preparation of assembly instructions
New calibres for the assembly line:
Thanks to automated software and AI and vision programs, combined with deep e-learning, new calibres can be integrated very quickly.
Assembly Line Facts
Modular design. 2, 4, 6 assembly stations. 1 or 2 regulation places
Touch Screens with assembly instructions, depending on the calibre being assembled
Automatic assembly control A.I. or vision
Automatic winding unit
Automatic amplitude and balance spring control
Connection between components and movement using RFID
Dispensing unit for easier assembly
Control of the lost path (escapement)
Each workstation has an independent control box
2 conveyor belts per workstation
Cleaning basket and workpiece carrier, a colmplete automatic oil unit for movement and components (see facts oil unit)
Facts about the oil station
Handling robot equipped with positioning unit
2 turntable with 2 part carriers each and two movement turning units
2 automatic winding shaft positioning devices for time setting, positioning wheels
2 oil robots
5 oil or grease dispensers and one each with Epilam per robot
Robot pick-up with 3D scanner and vision
Nozzle setting module
nozzle measuring module
Automatic service station
Caliber-independent in loading, caliber recognition, and positioning
Various automatic loading options (standalone unit)
